​​Chicken Processing Solutions

13,500 BPH Chicken Processing Line Video:

500 BPH Compact Chicken Slaughtering Line Video:

A mobile compact chicken slaughtering line consist of overhead conveyor, electric stunner, bleeding trough, scalder, feather plucker, evisceration trough, chilling tank, and electric control panel, all at 40 ft long and 8 ft wide, the size of a container for ease of transportation.

Live Bird Receiving Department

Crate Unloader

The crate unloader utilize hydraulic system to lift stack of crates to the level of the worker to transfer one at a time onto crate conveyor, reducing human fatigue and improving animal welfare with smooth transfer. 

Roller Crate Conveyor

Roller Curve Crate Conveyor

Belt Crate Conveyor

Crate Washer

Using high pressure water to clean live bird crates, water being recycled with rolling basket filtering system for optimum removal of debris.

Slaughtering Department

Electric Stunner

A water bath electric stunner equipped with frequency converter to render the bird unconscious, not killing it, for Halal slaughtering and better discharge of blood.

Bleeding Trough

Sprayer

A spraying machine or pre-scalding before scalder to reduce impurity level and for better scalding effect. Additional advantage is cleaner water in the scalder.

Scalder

Steam heating by heat exchanger and equipped with temperature controlling system to avoid over-scalding and water replenishing system. Consistent and powerful turbulence to achieve uniform temperature for optimum scalding effect.

Plucker

Feather plucker can be supplied with fixed cabinet of 2 or 3 rows of rotating discs on each side, or with separate cabinets for simple and easy adjustment on height, width and angle.

Tail Plucker

Head Puller

Feet Cutter

Feet Unloader

Feet Processing Department

Spiral Feet Scalder

Chain-Plate Feet Scalder

Equipped with chain-plate conveying device for lesser electric and water consumption.

Double-Barrel Feet Peeler

Horizontal Feet Peeler

Horizontal feet peeler is designed for feet skin peeling by rotating picking roller mounted with rubber fingers.

Single-Barrel Feet Peeler

Spiral Feet Chiller

Evisceration Department

Vent Cutter

Opener

Eviscerator

Cropper

Neck Breaker

Final Inspection Machine

Inside/Outside Bird Washer

Evisceration Trough

Viscera Conveyor

Evisceration Tools

Carcass Washer

After evisceration and inspection, the carcasses are further cleaned by spraying water thoroughly before entering the chiller.

Giblet Processing Department

Gizzard Harvester

Single Gizzard Peeler

Double Gizzard Peeler

Gizzard Grease Remover​

Chilling Department​

Chiller

Chilling process is required immediately after evisceration whereby carcasses are immersed in counter-flowing and agitating cold water to increase product shelf life and quality. ​

Dewaterer

Dewatering machine is ​useful to reduce the water gained during water chilling process.

Cut-Up Department

Parts Conveyor

Wing Cutter

Cutter

Deboning Department

Vertical Thigh Deboner

Mini Thigh/Drumstick Deboner

Thigh Deboner

Designed by simulating human actions to debone chicken thigh on a single cycle frame overhead conveying system, producing high quality end product.

Sorting Department

Carcass Weight Sorter

Widely used to accurately weight and sort whole bird using flapper rejecting system. Available from 4-26 stations.

Parts Weight Sorter

High-speed precise weight sorting machine to sort wings, legs, feet, giblets, etc. It can sort different weight range continuously.

Packaging Department

Pneumatic Bagging Machine

Manual Bagging Cone

Vacuum Packaging Machine

Metal Detector

Cleaning Department

Tray Washer

Commonly seen at poultry, vegetable and fruits processing factories, it can clean and disinfect all kinds of trays.

Basket Washer

Suitable for cleaning of baskets or trays of meat, seafood, vegetables, etc.

Others

Skinning Machine

Meat and skin separation unit replacing manual labour for consistent and high output requirement. Suitable for chicken and duck parts such as breast and neck.

Feather Separator